When Italian shipbuilder Fincantieri disclosed its plan to acquire a 21% stake in German shipyard Lloyd Werft last May, its intentions were clear. 

Lloyd Werft is a world leader in ship repairs and conversions, making it a perfect fit with Fincantieri's prediction of an average 12% annual growth rate in the demand for drydocking services between 2006 and 2013.   

Throughout the cruise sector, this is the age of the makeover. 

Last May, Celebrity Cruises spent $55 million upgrading the decade-old Century, its most expensive refurbishment to date. Crystal Cruises' Symphony emerged in November from a $23 million, two-week drydock, the line's biggest. The Disney Wonder was out for a two-week, multimillion-dollar upgrade this fall, and Windstar Cruises has begun the yearlong process of taking each of its three ships out of service for five-week stretches. Holland America Line recently completed its $225 million Signature of Excellence upgrade to its fleet after 200 combined days of drydock.

Extensive renovations put the Carnival Fascination out of service for a month in September, and the Imagination and the Inspiration will follow this year. Next week, Royal Caribbean's Majesty of the Seas goes into drydock from Jan. 12 to Feb. 9, for an extensive renovation extending to every area of the ship, as part of what Royal Caribbean President Adam Goldstein called "an aggressive program of ship revitalization."

Several factors have contributed to this race to renovate. One is simply the aging of the world cruise fleet at the same time that demand for innovation is increasing. Another is a backlog for new-builds at the European shipyards; the major cruise lines are engaged in multimillion-dollar ship construction, and the wait for a slot at a shipyard could be five years.

Additionally, the strength of the euro vs. the dollar has made the cost of building new vessels much more expensive than in years past. The Queen Mary 2 was ordered in 2000 at a cost of $800 million; in euros today, it would cost over a billion dollars. 

And finally, as cruise markets expand worldwide, ships are going under the knife to be tailored to the tastes of different cultures and changing customer expectations. This year alone, three of the former Renaissance R-ships are moving from European brands to premium North American ones and will be tailored to their new clientele.

A LONG ECONOMIC LIFE

"It's an attractive option, because you can't get new-build slots until 2010 or 2011," said Jim Dolphin, managing director of American Marine Advisors, a merchant-banking firm focused on the transportation industry. "So to the extent you need new capacity or to do something interesting for your passengers, refurbishment becomes a real option."

Dolphin said that this, coupled with the dollar's sinking value against the euro, are the primary drivers of the refurbishment boom.

"New-building prices are high," said Tassos Perakis, associate professor of naval architecture and marine engineering at the University of Michigan. "Cruise ships have a long economic life. These are profitable decisions."

Perakis said that cargo ships and tankers, which suffer more abuse than cruise ships, are cheaper to build and not always worth the cost of major renovations to extend their lives.

Cruise ships are more expensive, take longer to construct and have complex onboard amenities. They also have long life spans; many are still viable after 30 years. Investment in their upkeep extends the return on that initial investment.

Aker Yards' Lifecycle Services (LCS) division opened in 2003 in response to what the Norway-based shipyard believed would be a double-digit growth in demand for upgrade, retrofit, conversion and support services over the next few years.

"LCS is one of the key growth areas for the passenger vessel industry," said Vesa Marttinen, vice president of the division. 

He said the increase was based on growth in worldwide capacity and that many of the ships would soon have 10 years in service, about the amount of duty time when refurbishment is likely.

"When new product comes out, the existing product needs to match the new features," Marttinen said.

LCS currently represents less than 10% of Aker's cruise and ferry operations. The largest project LCS has undertaken is the lengthening of Royal Caribbean's Enchantment of the Seas in 2005, which added 15% capacity to the ship and 50% more deck space during a two-month project. 

Given the cruise lines' increasing braggadocio over which one has the youngest and most innovative fleet, cigar bars circa 1995 just don't deliver a wow factor to compete with bowling alleys and surfing machines.

"As we grow the fleet, we need to make sure the existing vessels keep up," said Jim Miorelli, senior naval architect in the new-build and refurbishment group for Celebrity Cruises. "Not many people say, 'I'd rather sail on an older ship that looks rather worn as opposed to a newer ship that looks quite nice.' "

As project manager for the Century revitalization, it was Miorelli's job to make sure that when guests walked onto the Century, they didn't feel like they were on a decade-old vessel.

"What we're trying to achieve is to take the older vessels and improve the interior and the overall feel so that you don't feel like you're on a 10-year-old vessel that may be secondary to a new one," Miorelli said.

BIG BUCKS FOR BALCONIES

The impetus for the Century's refurbishment was balconies, or lack of them.

Before the Century went into dry-dock, it offered a mere 49 verandas. Today, it has 363.

Celebrity President Dan Hanrahan said that the difference in ticket price between a cabin with a balcony and a cabin without one was significant. Celebrity is already seeing a return on its refurbishment investment, Hanrahan said. 

People want private, outdoor space, he said.  

"Most demand is for balcony cabins," Hanrahan said during the Century's two-day cruise from Miami in November to introduce the travel agent community to the ship's new features. "That's the future trend. The design of the ship flows from that."

Companies not able or ready to order new ships use refurbishments to install new ideas and features.

Crystal put an advanced lighting system on the Symphony to maintain a continuity of mood throughout the ship, so that a passenger doesn't walk from one room to another and feel the atmosphere has changed. The lighting changes through the day depending on the time and events in various rooms, even in elevators.  

KARAOKE AND COGNAC

When Carnival Corp. sent a first cruise ship to mainland China this year, it chose Costa Cruises' Costa Allegra. After a $14.3 million restyling, the Italian ship arrived tailored to Chinese tastes. That meant a bigger casino, a larger wellness center and offerings such as karaoke as well as cognac instead of wine with dinner.

As cruise lines increasingly look to globalize their source markets and move their ships accordingly, in some cases it means extensive remodeling to accommodate the new market.

"When the product enters a new market with new passengers, they need to fine-tune the product to meet the expectations of the new market," said Aker's Marttinen.

Celebrity Cruises recently said it would acquire two former R-ships from its sister company, Pullmantur Cruises, one in a swap for the Celebrity Zenith. All three ships will undergo extensive drydock refurbishments to adapt to their new markets.

Celebrity said the Zenith, which will serve the Spanish market, would be "customized for its Spanish guests," but the line declined to describe just what that meant.

Pullmantur's Blue Dream and Blue Moon will be renamed the Celebrity Journey and the Celebrity Quest, respectively, and will be tailored to Celebrity clients, who are mostly American.

There are many challenges to producing a successful refurbishment, the most important being completing the work in its drydock time slot.

"Our main worry is always, 'Can we do the amount of jobs we need to do in the allotted time,' " said Frank de Heer, Disney's vice president of marine operations.

To ensure this, refurbishments such as the Disney Wonder's are sometimes planned as much as two years in advance.

Another concern is that new, modern amenities added to the ship will make the older areas seem dilapidated.

"We paid attention to that, so you don't feel you've gone from an old room to a new one, which draws more attention to the area that isn't done," said Thomas Mazloum, senior vice president of hotel operations for Crystal Cruises.

Parts of the Symphony were also renovated two years ago, he said, so no areas look old.  

Travel agents seem to agree that when a ship is successfully refurbished, it offers their clients a tremendous deal.

"If you take the value proposition into consideration, a refurbished ship is good," said Mike Drever, president and CEO of Vancouver-based Cruise Ship Centers International, who attended the Century's inaugural cruise. "You get the Celebrity dining, the service, the software, but on a refurbished ship your per diem is much lower than on the new ships."   

Drever praised the vessel's balconies as "possibly the largest at sea." He called the Murano restaurant "one of the best dining experiences afloat."

And the suites, in his estimation are "some of the nicest I've seen on a ship."

"In some places I felt like I was on a new ship, and other places I felt like I was on a refurbished ship, but I never felt like I was on an old ship," Drever said.

To contact reporter Johanna Jainchill, send e-mail to [email protected].

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